Struise Brouwers is scrappy, in the best sense of the word. Small and underfunded from the start, they’ve always made the best of what they have, and figured out no-cost solutions to brewing problems. After all, you can’t spend money you don’t have.

Today, the brewery operates with a brewhouse that is as unique as their beers—two mash tuns, with internal vessels and screens that lift and drain the mash, to feed three separate kettles. The team brews four turns per day on the system, filling a fermentor one-quarter full as fermentation starts. Over the following days, subsequent brews fill the tank as the carefully controlled fermentation progresses. By adjusting the mash temperatures of each day’s brews, they’re able to approximate a step-mash regimen without tight temperature control and automation in the brewhouse.

In this episode, cofounder Urbain Coutteau discusses the creative and the technical, including:

building a bridge to stout for Belgian beer enthusiasts with Pannepot
controlling the use of simple sugars to avoid astringency
rebuilding the Pannepot recipe without spices but with a wild Saccharomyces strain
the conceptual framework for their unique brewhouse setup
designing a brewhouse to achieve specific flavor goals
controlling fermentation to allow multi-day tank fills without stressing yeast
relying on ingenuity more than investment
the brewery’s best-in-class water treatment system that nearly eliminates water waste
clever use of automation to create water profiles, reducing staff time
using a familiar ale yeast strain to ferment big Belgian beers

And more.

Launched on a shoestring budget, the Struise team has always had to rely on clever problem-solving—what Coutteau refers to as “peasant intelligence.” That spirit is alive and well at the brewery today, scaled to address bigger challenges, in bigger ways.

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233: Urbain Coutteau of Struise Brouwers Shares Some “Peasant Intelligence”

Craft Beer & Brewing Magazine Podcast